Impacted Productivity - Stacking of Trades and Installation Efficiency

Each craftsperson needs about 200 usable square feet for a productive installation.

D. Brown Management Profile Picture
Share

This assumption is included in production units used by all contractors to estimate, budget, and track their projects. Having less usable working space can impact productivity by up to 50%.  

Field Productivity: Impacts - Stacking of Trades and Installation Efficiency.

 

It is critical to understand when the worker density gets too high, why it got there, and how to quantify the impact to production. 

  • 200 usable square feet is about a 14x14 room. Stock that room with HVAC duct or sheetrock right in the middle and you no longer have a normal production situation. That is a schedule sequencing issue.
  • Some areas such as mechanical rooms were designed to not have 200 usable square feet. That should be addressed at the estimating and budgeting stage of the project.  
  • Other times you have naturally congested areas like a hallway and due to schedule compression, you may find multiple trades working in the same area increasing worker density while lowering usable square feet and productivity.  

Fighting Back and Mitigating

  1. Know how to quantify the impact. Most trades in a building will be impacted in a similar way, so studies for one trade are often very applicable once you get past the terminology.  
  2. Proactively manage the schedule to ensure your crews have clear work areas. Often the cost of overtime or shift work is less than the impact of congested work areas.  
  3. Innovative and aggressive use of prefabrication can shift a lot of the labor hours to another time and place minimizing the impact. 

Learn more about "Fighting Back" and remember that you are working to build a case around these five elements

 


Impacted Productivity - Stacking of Trades and Installation Efficiency
Field labor is the often the biggest variable on a construction project - making it the biggest risk and opportunity....

Related Training
Impacted Productivity - Stacking of Trades and Installation Efficiency
Field labor is the often the biggest variable on a construction project - making it the biggest risk and opportunity....

Lean Principle - Value Add vs. Non Value Add
For specialty contractors the field workforce represents most of their competitive advantage as well as their biggest source of variability. Making improvements to field productivity requires deeply understanding what truly adds value to the customer.
Impacted Productivity - Fighting Back
Fighting back effectively against labor productivity impacts will significantly improve project outcomes including customer satisfaction if handled properly. There are four interrelated aspects to effectively fighting back.
Understanding the Construction Field Day
For a contractor to truly improve their field productivity, they must start with understanding how the time is spent. Depending on the trade, project, and the labor, study the time spent on actual installation ranges from 50-64%.